High Mast Welding Machine HM800 Ideal Solution For Light Pole Production

CNC POLE SHUT- WELDING MACHINE,

Model: HM800/12000, HM800/13000, HM800/14000,

Roller type

Special designed for normal street light pole, monopole, highmast pole, 5G communication pole.

Diameter range:60~800mm, Thickness:3~12mm

Standard single arc single wire submerged arc welding machine

Scope of application: suitable for large length medium size pole longitudinal automatic closing welding, like 5G pole, monopole, highmast pole and normal street light pole

This machine is usually suitable for welding medium size polygonal and conical pole, especially suitable for the pole which only has one or two seam. It’s an automatic welding line. The trolley is equipped with adjustable speed motor, which can pull the pole to move. The hydraulic cylinder makes the pressure wheel tighten the pole and weld at the same time.

Proprietary features:

• CNC automatic adjustment,CNC system, with the change of pole diameter, automatically adjust the pressure, automatically adjust the presser foot position, automatically match the feeding speed and position, keep the welding seam always in the closed state, to ensure the smooth welding.

• On the basis of the qualification of the previous process, after welding, there is no torsion of the pole weld, and there is no need for personnel to pry and twist the rod at the back of the machine to center the weld.
• The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.
• The number of clamping roller is 3 sets, the advantage is reduce the roller pressure to the pole surface , and reduce the scratch on the surface . It is suitable for the production of octagonal pole, polygonal pole and conical pole. It can be equal diameter or conical.
• The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.
• The rear push trolly with pneumatic clamping device, It’s simple and fast compared with manual clamping.
• Submerged arc welding function
• The unloading side is roller type, which is convenient for loading and unloading, and is conducive to realize the automation of upstream and downstream materials. The loading and unloading can be on same side to make operator avoid the long-distance movement. The operator only need to work in the position of the host machine, which greatly reduces the labor intensity.
• With pole back guiding device,it can be adjusted adaptively. In practical operation, the position of welding seam is seldom adjusted, which reduces the labor intensity of operators.
• Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding..The self-developed oil pressure and CNC system, making the welded pole round and deformation small
• Operator: 1 person.
• Unloading roller rack,5 sets(suitable for 12,14m pole)
• According to the layout of the buyer’s workshop, machines with different working directions can be provided
• For the special requirements of customers, machine can be specially designed and manufactured to meet different poles all over the world

Option items

16.1

Machine connected to the internet in the user’s workshop

It can provide production management data: power on time, welding time, cutting time, non welding time, production quantity, etc

Remote diagnosis function.the machine supplier can assist the customer in remote fault diagnosis and remote parameter adjustment. Convenient for customers to quickly resume production.

16.2 Street light pole loading and unloading system:

On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles)

16.3 Spare parts,according to the list

The machine consists of the following parts:

Long worktable for trolley moving
Main gantry frame
Trolley drive system
Unloading roller rack,5 sets(suitable for 13m pole)
Hydraulic clamping part(Including clamping rollers, suitable for medium size pole)
Submerged arc welding system, with wire feeding system
Flux recovery system
Hydraulic system
Control system

Clamping roller, in accordance with customer's pole requirements.

With:

1 set suitable for monopole High mast , 5G pole mold.

1 set suitable for normal street light poles,minimum diameter of 60mm(round poles and conical pole)

1 set suitable for normal street light poles, minimum diameter of 60mm(octagonal pole)

1 set of rear clamping devices suitable for normal street light poles . (Includes a small tool, suitable for poles with very short length, such as 1~2 meters long arm)